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Thursday 5 September 2013

Process Flow Chart for 100% Cotton Knit Fabric (Turquoise Color)

05:32 vishnu No comments

Turquoise Color:
Turquoise is the color of the gem turquoise. It is a slightly greenish shade of cyan. Turquoise is sometimes described as a mixture of pale blue and green. The name comes from the French for Turkish.
Turquoise Color
Types of Turquoise Color:
 There are six type of Turquoise Color. They are given below: 
  1. Pale Turquoise (web color) (Hex: #AFEEEE) (RGB: 175, 238, 238)
  2. Turquoise Blue (Hex: #00FFEF) (RGB: 0, 255, 239)
  3. Bright Turquoise (Hex: #08E8DE) (RGB: 8, 232, 222)
  4. TURQUOISE (web color) (Hex: #40E0D0) (RGB: 64, 224, 208)
  5. Medium Turquoise (web color) (Hex: #48D1CC) (RGB: 72, 209, 204)
  6. Deep Turquoise (web color Dark Turquoise) (Hex: #00CED1) (RGB: 0, 206, 209)
Process Flow Chart for 100% Cotton Knit Fabric (Turquoise Color):
Turquoise is very sensitive color. Its wash fastness is not good. Dyeing process of turquoise color is slightly difference from other color process.
 Fabric loaded 
↓
Treating with anti-creasing agent (Room temperature) 
↓
Adding detergent 
↓
Adding Antifoaming agent 
↓
Caustic dosing (dosing 6min) 
↓
Peroxide dosing (60˚c; 5min) 
↓
Run time 1 hour 95˚c 
↓
Sample check 
↓
If ok 
↓
Drain out 
↓
Normal hot (70˚c,10min) 
↓
Drain 
↓
Adding Peroxide Killer 
↓
Run time 55˚c, 10min 
↓
Adding Acetic Acid 
↓
Run time 10min 55˚c (ph-4.5) 
↓
Adding enzyme 
↓
Run time 1hour, 55˚c 
↓
Enzyme hot- 70˚c, 10min 
↓
Drain 
↓
Filling in the tank (run time 5min) 
↓
Rinsing -4min 
↓
Drain 
↓
Filling in the tank 
↓
Adding Leveling, Antifoaming & Anti-creasing agent (R.T.) 
↓
10min run time (R.T.) 
↓
10min run time (60˚c) 
↓
Color dosing-30min 
↓
10min run 
↓
½ Salt dosing-5min 
↓
½ Salt dosing -5min 
↓
Runtime -25min (60˚c) 
↓
Sample check 
↓
Soda dosing (2 g/l; 20min) 
↓
Remaining Soda dosing (30min) 
↓
20 min run 
↓
Temp rise 80˚c 
↓
Run time-1 hour 
↓
Rinsing-5min 
↓
Drain 
↓
Filling in the tank 
↓
Run time (RT) 
↓
Drain 
↓
Filling in the tank 
↓
Normal hot (60˚c,10min) 
↓
Sample check 
↓
Drain 
↓
Adding Acetic Acid (room temp ,run time-30min) 
↓
Sample check 
↓
Drain 
↓
Filling in the tank 
↓
Adding soaping agent (90˚c, run-10 min) 
↓
Drain 
↓
Sample check 
↓
Filling in the tank 
↓
Rinsing (5min room tem) 
↓
Drain 
↓
Filling in the tank 
↓
Run time (5min, room tem) 
↓
Drain 
↓
Filling in the tank 
↓
Dosing-fixing agent (15min) 
↓
Run time (20min, room tem) 
↓
Sample check 
↓
Drain 
↓
Filling in the tank 
↓
Dosing softener (5min) 
↓
Run time (20min,room tem) 
↓
Sample check 
↓
Unload

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